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EPA 608 HVAC Certification Exam

Recovery & Recycling Practice Questions

35 practice questions with detailed explanations — aligned to the EPA 608 HVAC Certification Exam.

  1. Q1.What is the primary reason for recovering refrigerant?

    A.To save money
    B.To prevent venting of ozone-depleting and global warming substances into the atmosphere
    C.To clean the system
    D.To measure the charge
    BTo prevent venting of ozone-depleting and global warming substances into the atmosphere

    Explanation: The core mandate of Section 608 is environmental protection: preventing the release of harmful ODS (CFCs/HCFCs) and HFCs.

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  2. Q2.Recovery equipment used for the service or repair of small appliances must be certified by an EPA-approved laboratory if manufactured after:

    A.July 1, 1992
    B.November 15, 1993
    C.January 1, 1995
    D.January 1, 2018
    BNovember 15, 1993

    Explanation: November 15, 1993 is the cutoff date. Equipment made after this date must be third-party certified.

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  3. Q3.During refrigerant recovery, which state of refrigerant is removed first to minimize time?

    A.Vapor
    B.Liquid
    C.Solid
    D.Superheated gas
    BLiquid

    Explanation: Liquid recovery is much faster than vapor recovery because liquid has a higher density. Removing liquid first bulk-transfers the mass.

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  4. Q4.A 'Self-Contained' recovery device:

    A.Relies on the appliance compressor
    B.Has its own compressor to pump refrigerant out of the appliance
    C.Captures only vapor
    D.Is a plastic bag
    BHas its own compressor to pump refrigerant out of the appliance

    Explanation: Self-contained (active) equipment has its own means (compressor/pump) to draw refrigerant out, independent of the appliance's operation.

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  5. Q5.When recovering refrigerant into a non-pressurized container from a refrigerator with an inoperative compressor:

    A.It is necessary to heat the compressor and strike it with a rubber mallet
    B.It is necessary to use a vacuum pump
    C.It is illegal
    D.You only need to access the low side
    AIt is necessary to heat the compressor and strike it with a rubber mallet

    Explanation: Heating and tapping the compressor helps release refrigerant trapped in the oil, which is critical when the compressor cannot run to circulate it.

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  6. Q6.Which factor can affect the speed and efficiency of refrigerant recovery?

    A.The length of the hoses
    B.The diameter of the hoses
    C.The ambient temperature
    D.All of the above
    DAll of the above

    Explanation: Long/narrow hoses increase friction (pressure drop). High ambient temps raise tank pressure (bad) but help boil system refrigerant (good). All play a role.

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  7. Q7.If a system contains 100 lbs of R-500, what is the required evacuation level before opening the system?

    A.0 inches Hg
    B.4 inches Hg
    C.10 inches Hg
    D.15 inches Hg
    A0 inches Hg

    Explanation: R-500 is a high-pressure refrigerant. <200 lbs requires 0 inches Hg vacuum.

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  8. Q8.The push-pull method of recovery is used:

    A.For recovering vapor only
    B.When the system contains less than 5 lbs
    C.For bulk liquid recovery from large systems
    D.When the compressor is burned out
    CFor bulk liquid recovery from large systems

    Explanation: Push-pull uses vapor from the recovery cylinder to push liquid out of the system, speeding up bulk transfer in large systems (>10 lbs).

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  9. Q9.Why is it important to monitor the weight of the recovery cylinder?

    A.To calculate the bill
    B.To prevent overfilling (hydrostatic pressure explosion)
    C.To verify the refrigerant type
    D.To check for leaks
    BTo prevent overfilling (hydrostatic pressure explosion)

    Explanation: Safety is the primary reason. Overfilling (>80%) leaves no room for expansion, creating an explosion hazard.

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  10. Q10.Mixing different refrigerants in a recovery tank will:

    A.Create a more efficient blend
    B.Make the mixture impossible to reclaim and likely result in disposal fees
    C.Have no effect
    D.Lower the pressure
    BMake the mixture impossible to reclaim and likely result in disposal fees

    Explanation: Mixed refrigerants cannot be separated easily. Reclaimers will destroy the mix and charge high fees.

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  11. Q11.If a reclamation facility determines that the refrigerant sent to them is too contaminated to be reclaimed, they will:

    A.Destroy it
    B.Return it to the technician
    C.Sell it as-is
    D.Use it for fuel
    ADestroy it

    Explanation: Heavily contaminated or mixed refrigerant that cannot be purified is incinerated (destroyed) in accordance with EPA rules.

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  12. Q12.When recovering from a system with a burnout, what additional step is recommended?

    A.Install a suction line filter drier before the recovery machine
    B.Vent the gas
    C.Heat the oil
    D.Use a smaller hose
    AInstall a suction line filter drier before the recovery machine

    Explanation: Burnouts create acid and sludge. A filter drier protects the recovery machine from these contaminants.

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  13. Q13.Recycling refrigerant involves:

    A.Sending it to a factory
    B.Running it through oil separators and filter-driers
    C.Chemical analysis
    D.Distillation
    BRunning it through oil separators and filter-driers

    Explanation: Recycling is the onsite cleaning of refrigerant to remove oil and moisture using filters, allowing reuse in the same owner's equipment.

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  14. Q14.When switching a recovery unit from R-22 to R-410A, you must:

    A.Change the oil and filter, and evacuate the machine
    B.Just switch the hoses
    C.Wash it with water
    D.Do nothing
    AChange the oil and filter, and evacuate the machine

    Explanation: To prevent cross-contamination (mixing oils and refrigerants), the machine must be purged/evacuated and filters changed.

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  15. Q15.For small appliances, how much refrigerant must be recovered if the compressor is operative?

    A.80%
    B.90%
    C.100%
    D.4 inches Hg vacuum
    B90%

    Explanation: With a working compressor, the standard is 90% of the charge.

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  16. Q16.What feature of a recovery machine helps prevent the tank from overfilling?

    A.Low pressure switch
    B.High pressure cutout
    C.Tank liquid level float switch
    D.Oil separator
    CTank liquid level float switch

    Explanation: A float switch connects to the recovery machine and shuts it off when the tank reaches 80% capacity.

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  17. Q17.Passive recovery is fastest when:

    A.The system is cold
    B.The system is warm and the recovery tank is cold
    C.Both are warm
    D.The tank is higher than the system
    BThe system is warm and the recovery tank is cold

    Explanation: Heat increases system pressure (pushing refrigerant out), and cold lowers tank pressure (pulling refrigerant in). This differential drives passive recovery.

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  18. Q18.To remove ice from a sight glass or viewing port, use:

    A.An open flame
    B.A screwdriver
    C.Alcohol spray
    D.Hot water
    CAlcohol spray

    Explanation: Alcohol spray melts ice without damaging the glass or creating a fire hazard (unlike a torch).

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  19. Q19.The required recovery level for a very high-pressure appliance (like R-503) is:

    A.0 inches Hg
    B.10 inches Hg
    C.20 inches Hg
    D.0 psig
    A0 inches Hg

    Explanation: Very high-pressure appliances require recovery to 0 inches Hg vacuum.

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  20. Q20.Which of the following creates a 'High Pressure' condition that stops recovery?

    A.The recovery tank valve is closed
    B.The recovery tank is empty
    C.The system is empty
    D.The ambient temp is low
    AThe recovery tank valve is closed

    Explanation: If the tank valve is closed, the recovery machine pumps against a dead head, rapidly raising discharge pressure until the high-pressure switch trips.

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  21. Q21.Why is it necessary to purge the gauge hoses before connecting to a system?

    A.To check for leaks
    B.To remove non-condensables (air) from the hoses
    C.To cool the hoses
    D.To lubricate the seals
    BTo remove non-condensables (air) from the hoses

    Explanation: Air trapped in hoses will be pushed into the system or recovery tank if not purged, contaminating the refrigerant.

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  22. Q22.During vapor recovery, the compressor of the recovery machine might overheat if:

    A.The suction pressure is too high
    B.The suction pressure is too low (restricted flow)
    C.The tank is cold
    D.The hoses are short
    BThe suction pressure is too low (restricted flow)

    Explanation: Recovery compressors rely on the flow of refrigerant vapor for cooling. If flow is restricted (deep vacuum or blockage), it can overheat.

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  23. Q23.Recovering refrigerant in the vapor phase reduces:

    A.The chance of oil loss from the system
    B.The recovery time
    C.The tank pressure
    D.The efficiency
    AThe chance of oil loss from the system

    Explanation: Liquid recovery can sweep oil out of the system. Vapor recovery leaves the oil behind but is slower.

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  24. Q24.What does 'Dehydration' mean in refrigeration?

    A.Removing refrigerant
    B.Removing oil
    C.Removing moisture (water)
    D.Removing air
    CRemoving moisture (water)

    Explanation: Dehydration is the process of removing moisture from a system, typically via deep evacuation.

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  25. Q25.Ideally, a system should be evacuated to:

    A.0 psig
    B.25 inches Hg
    C.500 microns
    D.1000 microns
    C500 microns

    Explanation: 500 microns is the industry standard for a deep vacuum that ensures moisture removal.

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  26. Q26.Recovery cylinders are designed to be refilled. Disposable cylinders are designed to be:

    A.Refilled once
    B.Discarded after one use
    C.Used for recovery
    D.Returned to the manufacturer
    BDiscarded after one use

    Explanation: Disposable cylinders (DOT 39) have a check valve that prevents refilling. They must be used once and discarded.

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  27. Q27.Before disposing of an appliance, you must:

    A.Recover the refrigerant to the required level
    B.Crush it immediately
    C.Bleed the charge
    D.Remove the oil only
    ARecover the refrigerant to the required level

    Explanation: The key disposal requirement is recovering refrigerant to the EPA-mandated vacuum levels.

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  28. Q28.Which condition allows for evacuating a system to 0 psig instead of a deep vacuum?

    A.If the system is very old
    B.If the system leaks enough that air enters when a vacuum is pulled
    C.If the technician is in a hurry
    D.If the ambient temperature is below 32°F
    BIf the system leaks enough that air enters when a vacuum is pulled

    Explanation: If leaks prevent holding a vacuum, pulling deep vacuum would just suck in air. The EPA allows stopping at 0 psig in this case.

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  29. Q29.When using a gauge manifold, the 'Low Loss Fitting' refers to:

    A.A fitting that restricts flow
    B.A fitting that closes automatically or manually to prevent venting when disconnecting hoses
    C.A leaky fitting
    D.A fitting for low pressure systems
    BA fitting that closes automatically or manually to prevent venting when disconnecting hoses

    Explanation: Low-loss fittings (required by EPA) seal the hose end to minimize refrigerant release during disconnection.

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  30. Q30.What effect does low ambient temperature have on recovery?

    A.It speeds it up
    B.It slows it down
    C.It has no effect
    D.It makes the tank pressure rise
    BIt slows it down

    Explanation: Cold temperatures lower the system pressure, reducing the pressure differential that pushes refrigerant into the recovery machine, slowing the process.

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  31. Q31.Which recovery method is typically used on a system with a receiver?

    A.Liquid recovery from the King Valve
    B.Vapor recovery from the suction line
    C.System-dependent recovery
    D.Gravity drain
    ALiquid recovery from the King Valve

    Explanation: The King Valve (receiver outlet valve) provides direct access to liquid refrigerant, making it the ideal spot for bulk liquid recovery.

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  32. Q32.The scale used to weigh a recovery tank must be:

    A.Calibrated annually
    B.Able to shut off the machine
    C.Accurate
    D.Digital
    CAccurate

    Explanation: While shut-off features are great, the fundamental requirement is accuracy to prevent overfilling.

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  33. Q33.When recovering R-11 or R-123 (Low Pressure), the recovery tank pressure will likely be:

    A.Very high (200 psig)
    B.In a vacuum
    C.Atmospheric
    D.50 psig
    BIn a vacuum

    Explanation: Low-pressure refrigerants boil above room temperature (R-11 ~75°F, R-123 ~82°F). At normal room temp, they are liquids and often in a vacuum or very low pressure.

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  34. Q34.Why is it important to remove the Schrader valve core before recovery on large systems?

    A.To prevent it from freezing
    B.To increase flow rate and reduce recovery time
    C.To check the oil
    D.To vent pressure
    BTo increase flow rate and reduce recovery time

    Explanation: The valve core is a significant restriction. Removing it allows full-bore flow, drastically speeding up recovery.

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  35. Q35.Refrigerant leaving a recovery machine is typically:

    A.Liquid
    B.Vapor
    C.Solid
    D.Oil
    ALiquid

    Explanation: Recovery machines condense the vapor they pump so it enters the recovery cylinder as a liquid.

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