EPA 608 HVAC Certification Exam
Recovery & Recycling Practice Questions
35 practice questions with detailed explanations — aligned to the EPA 608 HVAC Certification Exam.
Master Recovery & Recycling to boost your score on the EPA 608 HVAC Certification Exam. Each question below mirrors the style and difficulty of real exam questions, complete with detailed explanations so you understand the why behind every answer. Work through all 35 questions, review any that trip you up, and use the related topics below to round out your preparation.
Q1.What is the primary reason for recovering refrigerant?
A.To save moneyB.To prevent venting of ozone-depleting and global warming substances into the atmosphereC.To clean the systemD.To measure the charge✓B. To prevent venting of ozone-depleting and global warming substances into the atmosphereExplanation: The core mandate of Section 608 is environmental protection: preventing the release of harmful ODS (CFCs/HCFCs) and HFCs.
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Q2.Recovery equipment used for the service or repair of small appliances must be certified by an EPA-approved laboratory if manufactured after:
A.July 1, 1992B.November 15, 1993C.January 1, 1995D.January 1, 2018✓B. November 15, 1993Explanation: November 15, 1993 is the cutoff date. Equipment made after this date must be third-party certified.
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Q3.During refrigerant recovery, which state of refrigerant is removed first to minimize time?
A.VaporB.LiquidC.SolidD.Superheated gas✓B. LiquidExplanation: Liquid recovery is much faster than vapor recovery because liquid has a higher density. Removing liquid first bulk-transfers the mass.
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Q4.A 'Self-Contained' recovery device:
A.Relies on the appliance compressorB.Has its own compressor to pump refrigerant out of the applianceC.Captures only vaporD.Is a plastic bag✓B. Has its own compressor to pump refrigerant out of the applianceExplanation: Self-contained (active) equipment has its own means (compressor/pump) to draw refrigerant out, independent of the appliance's operation.
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Q5.When recovering refrigerant into a non-pressurized container from a refrigerator with an inoperative compressor:
A.It is necessary to heat the compressor and strike it with a rubber malletB.It is necessary to use a vacuum pumpC.It is illegalD.You only need to access the low side✓A. It is necessary to heat the compressor and strike it with a rubber malletExplanation: Heating and tapping the compressor helps release refrigerant trapped in the oil, which is critical when the compressor cannot run to circulate it.
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Q6.Which factor can affect the speed and efficiency of refrigerant recovery?
A.The length of the hosesB.The diameter of the hosesC.The ambient temperatureD.All of the above✓D. All of the aboveExplanation: Long/narrow hoses increase friction (pressure drop). High ambient temps raise tank pressure (bad) but help boil system refrigerant (good). All play a role.
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Q7.If a system contains 100 lbs of R-500, what is the required evacuation level before opening the system?
A.0 inches HgB.4 inches HgC.10 inches HgD.15 inches Hg✓A. 0 inches HgExplanation: R-500 is a high-pressure refrigerant. <200 lbs requires 0 inches Hg vacuum.
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Q8.The push-pull method of recovery is used:
A.For recovering vapor onlyB.When the system contains less than 5 lbsC.For bulk liquid recovery from large systemsD.When the compressor is burned out✓C. For bulk liquid recovery from large systemsExplanation: Push-pull uses vapor from the recovery cylinder to push liquid out of the system, speeding up bulk transfer in large systems (>10 lbs).
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Q9.Why is it important to monitor the weight of the recovery cylinder?
A.To calculate the billB.To prevent overfilling (hydrostatic pressure explosion)C.To verify the refrigerant typeD.To check for leaks✓B. To prevent overfilling (hydrostatic pressure explosion)Explanation: Safety is the primary reason. Overfilling (>80%) leaves no room for expansion, creating an explosion hazard.
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Q10.Mixing different refrigerants in a recovery tank will:
A.Create a more efficient blendB.Make the mixture impossible to reclaim and likely result in disposal feesC.Have no effectD.Lower the pressure✓B. Make the mixture impossible to reclaim and likely result in disposal feesExplanation: Mixed refrigerants cannot be separated easily. Reclaimers will destroy the mix and charge high fees.
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Q11.If a reclamation facility determines that the refrigerant sent to them is too contaminated to be reclaimed, they will:
A.Destroy itB.Return it to the technicianC.Sell it as-isD.Use it for fuel✓A. Destroy itExplanation: Heavily contaminated or mixed refrigerant that cannot be purified is incinerated (destroyed) in accordance with EPA rules.
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Q12.When recovering from a system with a burnout, what additional step is recommended?
A.Install a suction line filter drier before the recovery machineB.Vent the gasC.Heat the oilD.Use a smaller hose✓A. Install a suction line filter drier before the recovery machineExplanation: Burnouts create acid and sludge. A filter drier protects the recovery machine from these contaminants.
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Q13.Recycling refrigerant involves:
A.Sending it to a factoryB.Running it through oil separators and filter-driersC.Chemical analysisD.Distillation✓B. Running it through oil separators and filter-driersExplanation: Recycling is the onsite cleaning of refrigerant to remove oil and moisture using filters, allowing reuse in the same owner's equipment.
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Q14.When switching a recovery unit from R-22 to R-410A, you must:
A.Change the oil and filter, and evacuate the machineB.Just switch the hosesC.Wash it with waterD.Do nothing✓A. Change the oil and filter, and evacuate the machineExplanation: To prevent cross-contamination (mixing oils and refrigerants), the machine must be purged/evacuated and filters changed.
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Q15.For small appliances, how much refrigerant must be recovered if the compressor is operative?
A.80%B.90%C.100%D.4 inches Hg vacuum✓B. 90%Explanation: With a working compressor, the standard is 90% of the charge.
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Q16.What feature of a recovery machine helps prevent the tank from overfilling?
A.Low pressure switchB.High pressure cutoutC.Tank liquid level float switchD.Oil separator✓C. Tank liquid level float switchExplanation: A float switch connects to the recovery machine and shuts it off when the tank reaches 80% capacity.
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Q17.Passive recovery is fastest when:
A.The system is coldB.The system is warm and the recovery tank is coldC.Both are warmD.The tank is higher than the system✓B. The system is warm and the recovery tank is coldExplanation: Heat increases system pressure (pushing refrigerant out), and cold lowers tank pressure (pulling refrigerant in). This differential drives passive recovery.
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Q18.To remove ice from a sight glass or viewing port, use:
A.An open flameB.A screwdriverC.Alcohol sprayD.Hot water✓C. Alcohol sprayExplanation: Alcohol spray melts ice without damaging the glass or creating a fire hazard (unlike a torch).
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Q19.The required recovery level for a very high-pressure appliance (like R-503) is:
A.0 inches HgB.10 inches HgC.20 inches HgD.0 psig✓A. 0 inches HgExplanation: Very high-pressure appliances require recovery to 0 inches Hg vacuum.
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Q20.Which of the following creates a 'High Pressure' condition that stops recovery?
A.The recovery tank valve is closedB.The recovery tank is emptyC.The system is emptyD.The ambient temp is low✓A. The recovery tank valve is closedExplanation: If the tank valve is closed, the recovery machine pumps against a dead head, rapidly raising discharge pressure until the high-pressure switch trips.
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Q21.Why is it necessary to purge the gauge hoses before connecting to a system?
A.To check for leaksB.To remove non-condensables (air) from the hosesC.To cool the hosesD.To lubricate the seals✓B. To remove non-condensables (air) from the hosesExplanation: Air trapped in hoses will be pushed into the system or recovery tank if not purged, contaminating the refrigerant.
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Q22.During vapor recovery, the compressor of the recovery machine might overheat if:
A.The suction pressure is too highB.The suction pressure is too low (restricted flow)C.The tank is coldD.The hoses are short✓B. The suction pressure is too low (restricted flow)Explanation: Recovery compressors rely on the flow of refrigerant vapor for cooling. If flow is restricted (deep vacuum or blockage), it can overheat.
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Q23.Recovering refrigerant in the vapor phase reduces:
A.The chance of oil loss from the systemB.The recovery timeC.The tank pressureD.The efficiency✓A. The chance of oil loss from the systemExplanation: Liquid recovery can sweep oil out of the system. Vapor recovery leaves the oil behind but is slower.
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Q24.What does 'Dehydration' mean in refrigeration?
A.Removing refrigerantB.Removing oilC.Removing moisture (water)D.Removing air✓C. Removing moisture (water)Explanation: Dehydration is the process of removing moisture from a system, typically via deep evacuation.
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Q25.Ideally, a system should be evacuated to:
A.0 psigB.25 inches HgC.500 micronsD.1000 microns✓C. 500 micronsExplanation: 500 microns is the industry standard for a deep vacuum that ensures moisture removal.
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Q26.Recovery cylinders are designed to be refilled. Disposable cylinders are designed to be:
A.Refilled onceB.Discarded after one useC.Used for recoveryD.Returned to the manufacturer✓B. Discarded after one useExplanation: Disposable cylinders (DOT 39) have a check valve that prevents refilling. They must be used once and discarded.
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Q27.Before disposing of an appliance, you must:
A.Recover the refrigerant to the required levelB.Crush it immediatelyC.Bleed the chargeD.Remove the oil only✓A. Recover the refrigerant to the required levelExplanation: The key disposal requirement is recovering refrigerant to the EPA-mandated vacuum levels.
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Q28.Which condition allows for evacuating a system to 0 psig instead of a deep vacuum?
A.If the system is very oldB.If the system leaks enough that air enters when a vacuum is pulledC.If the technician is in a hurryD.If the ambient temperature is below 32°F✓B. If the system leaks enough that air enters when a vacuum is pulledExplanation: If leaks prevent holding a vacuum, pulling deep vacuum would just suck in air. The EPA allows stopping at 0 psig in this case.
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Q29.When using a gauge manifold, the 'Low Loss Fitting' refers to:
A.A fitting that restricts flowB.A fitting that closes automatically or manually to prevent venting when disconnecting hosesC.A leaky fittingD.A fitting for low pressure systems✓B. A fitting that closes automatically or manually to prevent venting when disconnecting hosesExplanation: Low-loss fittings (required by EPA) seal the hose end to minimize refrigerant release during disconnection.
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Q30.What effect does low ambient temperature have on recovery?
A.It speeds it upB.It slows it downC.It has no effectD.It makes the tank pressure rise✓B. It slows it downExplanation: Cold temperatures lower the system pressure, reducing the pressure differential that pushes refrigerant into the recovery machine, slowing the process.
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Q31.Which recovery method is typically used on a system with a receiver?
A.Liquid recovery from the King ValveB.Vapor recovery from the suction lineC.System-dependent recoveryD.Gravity drain✓A. Liquid recovery from the King ValveExplanation: The King Valve (receiver outlet valve) provides direct access to liquid refrigerant, making it the ideal spot for bulk liquid recovery.
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Q32.The scale used to weigh a recovery tank must be:
A.Calibrated annuallyB.Able to shut off the machineC.AccurateD.Digital✓C. AccurateExplanation: While shut-off features are great, the fundamental requirement is accuracy to prevent overfilling.
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Q33.When recovering R-11 or R-123 (Low Pressure), the recovery tank pressure will likely be:
A.Very high (200 psig)B.In a vacuumC.AtmosphericD.50 psig✓B. In a vacuumExplanation: Low-pressure refrigerants boil above room temperature (R-11 ~75°F, R-123 ~82°F). At normal room temp, they are liquids and often in a vacuum or very low pressure.
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Q34.Why is it important to remove the Schrader valve core before recovery on large systems?
A.To prevent it from freezingB.To increase flow rate and reduce recovery timeC.To check the oilD.To vent pressure✓B. To increase flow rate and reduce recovery timeExplanation: The valve core is a significant restriction. Removing it allows full-bore flow, drastically speeding up recovery.
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Q35.Refrigerant leaving a recovery machine is typically:
A.LiquidB.VaporC.SolidD.Oil✓A. LiquidExplanation: Recovery machines condense the vapor they pump so it enters the recovery cylinder as a liquid.
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