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Six Sigma Exam Prep

Lean Six Sigma Green Belt & Black Belt

1,000+ practice questions · DMAIC methodology · Statistical tools · Built-in reference

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What the Six Sigma Exam Covers

Six Sigma certifications test your command of the DMAIC framework, statistical process control, lean tools, and root cause analysis. Both Green Belt and Black Belt content is covered.

DMAIC Framework (Define, Measure, Analyse, Improve, Control)
Process Capability (Cp, Cpk, Sigma Level)
Control Charts (X-bar, R, P, C, U charts)
Hypothesis Testing (t-test, ANOVA, chi-square)
Measurement System Analysis (MSA/Gauge R&R)
Design of Experiments (DOE, Factorial Designs)
Lean Tools (5S, Value Stream Mapping, Kaizen)
Failure Mode and Effects Analysis (FMEA)

The DMAIC Framework

D
Define
Project scope, problem statement, voice of customer (VOC), CTQ requirements, SIPOC diagram
M
Measure
Baseline process performance, data collection plan, measurement system analysis (MSA/Gauge R&R)
A
Analyse
Root cause identification — fishbone diagram, 5 Whys, hypothesis testing, regression analysis
I
Improve
Solution development and verification — Design of Experiments (DOE), pilot implementation, mistake-proofing (poka-yoke)
C
Control
Sustain the gains — control charts, control plan, standard operating procedures, handoff to process owner

Six Sigma Exam FAQ

What is the Lean Six Sigma Green Belt exam?

The Lean Six Sigma Green Belt (LSSGB) is a certification that demonstrates competency in the DMAIC problem-solving methodology and basic statistical tools. Major certifying bodies include ASQ (American Society for Quality), IASSC, and Villanova. Exam format varies by body: ASQ's CSSGB has 110 questions in 4.5 hours; IASSC's ICGB has 100 questions in 3 hours.

What is the difference between Green Belt and Black Belt?

Green Belts lead improvement projects part-time alongside their regular roles. Black Belts are dedicated full-time Six Sigma practitioners who lead complex, high-impact projects and mentor Green Belts. The Black Belt exam tests advanced statistics (regression, DOE, ANOVA) and project management at a deeper level than the Green Belt.

How hard is the Six Sigma Green Belt exam?

The ASQ CSSGB has a pass rate of approximately 50–60% for first-time candidates. The exam requires both conceptual understanding of statistical tools and the ability to apply them to real process scenarios. Candidates who study 80–120 hours and practice statistical calculations consistently achieve higher pass rates.

Do I need to know statistics for Six Sigma?

Yes — statistics is the foundation of Six Sigma. For the Green Belt you must understand process capability (Cp, Cpk), control charts (when to use X-bar-R vs. X-bar-S vs. P vs. C charts), basic hypothesis testing (t-tests, chi-square, ANOVA at a conceptual level), and normal distribution. The Black Belt exam requires a deeper applied statistics background.

What is the DMAIC methodology?

DMAIC is the Six Sigma problem-solving framework: Define (define the problem, project scope, and customer requirements — CTQ), Measure (baseline the process — data collection, measurement system analysis), Analyse (identify root causes — fishbone, 5 Whys, hypothesis testing), Improve (implement and verify solutions — DOE, pilot), Control (sustain the gains — control charts, control plan, standardisation).

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1,000+ Six Sigma practice questions for Green Belt and Black Belt. Free to start — no account required.

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