Elevator Mechanic Exam
Maintenance, Testing & Inspection Practice Questions
120 practice questions with detailed explanations — aligned to the Elevator Mechanic Exam.
Master Maintenance, Testing & Inspection to boost your score on the Elevator Mechanic Exam. Each question below mirrors the style and difficulty of real exam questions, complete with detailed explanations so you understand the why behind every answer. Work through all 120 questions, review any that trip you up, and use the related topics below to round out your preparation.
Q1.ASME A17.1 requires a full-load, full-speed safety test on a traction elevator at a maximum interval of:
A.6 monthsB.AnnuallyC.Every 5 yearsD.Every 3 years✓C. Every 5 yearsExplanation: ASME A17.1 (and most state codes adopting it) requires a Category 5 (full-load safety test) at 5-year intervals for most traction elevators. Category 1 tests (no-load safety operation test) are performed annually. Category 3 (governor and safety test without load) may be required at different intervals. Always verify local jurisdiction requirements, as some states have different intervals.
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Q2.When performing leveling adjustment on a traction elevator that is stopping 2 inches above the landing, the FIRST step is to:
A.Adjust the slowdown distance in the controllerB.Review and diagnose the cause — check slowdown switches, encoder feedback, and controller settingsC.Add weight to the counterweightD.Tighten the hoist ropes✓B. Review and diagnose the cause — check slowdown switches, encoder feedback, and controller settingsExplanation: Mis-leveling (stopping above or below the landing) can be caused by multiple factors: incorrect slowdown switch position, encoder/tachometer feedback errors, controller parameter settings, worn brake, or worn ropes causing rope stretch. The proper approach is diagnosis first — identify the root cause before making adjustments. Adjusting slowdown switches without understanding the cause may mask underlying problems.
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Q3.A buffer test on a traction elevator requires the car to strike the buffer at:
A.Rated speed with rated loadB.115% of rated speed with no load (for solid buffers) or rated load (for oil buffers)C.Half the rated speed to protect the bufferD.The governor trip speed with rated load✓B. 115% of rated speed with no load (for solid buffers) or rated load (for oil buffers)Explanation: Buffer tests vary by buffer type. For oil (hydraulic) buffers (required for elevators above 200 FPM), the test is performed at rated speed with rated load. The buffer must return to its extended position within 90 seconds. Solid (spring/polyurethane) buffers are used on lower-speed elevators. Always consult ASME A17.1 and the buffer manufacturer's specifications for the specific test requirements.
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Q4.When should the governor rope on a traction elevator be replaced?
A.Every 5 years regardless of conditionB.When inspection reveals broken wires exceeding the limits in ASME A17.1 or manufacturer specification, or after the rope has activated the safetyC.At every annual inspectionD.Only when the rope elongates more than 10%✓B. When inspection reveals broken wires exceeding the limits in ASME A17.1 or manufacturer specification, or after the rope has activated the safetyExplanation: Governor ropes should be replaced when wire breaks exceed the code limits (typically 6 broken wires in one rope lay or 3 in one strand), after any safety trip activation, or when corrosion, kinking, or wear is evident. Continued use of a rope that has activated a safety creates fatigue concerns.
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Q5.Elevator guide rail lubrication is critical because:
A.Rails must be lubricated to allow governor rope movementB.Proper lubrication reduces guide shoe wear, prevents rail corrosion, and ensures smooth car travelC.Dry rails are required for safety device operation on some modelsD.Lubrication is only required on hydraulic elevators✓B. Proper lubrication reduces guide shoe wear, prevents rail corrosion, and ensures smooth car travelExplanation: Rail lubrication reduces friction between guide shoes (or rollers) and the rails, extending guide shoe life, preventing rail corrosion, and ensuring smooth, quiet car travel. However, safeties require clean, unlubricated sections of rail in some designs.
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Q6.Before entering an elevator pit, a mechanic must first:
A.Call the building superintendent for accessB.Operate the pit stop switch to disconnect power and verify the car is on a buffer or blocked from descentC.Post a sign on the ground floor doorD.Remove the elevator from automatic service at the controller only✓B. Operate the pit stop switch to disconnect power and verify the car is on a buffer or blocked from descentExplanation: Entering the pit requires operating the pit stop switch (which removes power to the drive) and verifying safe conditions. ASME A17.1 requires the pit stop switch to be operated before accessing the pit, preventing the car from descending onto the worker.
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Q7.A periodic oil sample analysis on a hydraulic elevator helps identify:
A.The need for governor adjustmentB.Contamination, moisture, oxidation, or metal particles in the hydraulic oil that indicate system wear or failureC.Whether the muffler needs replacementD.Oil level in the machine room✓B. Contamination, moisture, oxidation, or metal particles in the hydraulic oil that indicate system wear or failureExplanation: Oil analysis detects contamination (water, metal particles from pump wear, bacterial growth), oxidation products, and viscosity changes. Early detection allows preventive maintenance before a component failure occurs.
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Q8.During an elevator safety test, the car is run into the buffers at rated speed with rated load. What is being verified?
A.The door reopening deviceB.That the buffer absorbs the impact within code-specified deceleration limits and the car stops without bottoming out the bufferC.That the counterweight clears the pit floorD.That the governor trips at the correct overspeed✓B. That the buffer absorbs the impact within code-specified deceleration limits and the car stops without bottoming out the bufferExplanation: Buffer tests (required periodically under ASME A17.1) verify that the buffer absorbs kinetic energy within the deceleration limits specified by code, ensuring passenger safety in a worst-case scenario where the car travels past the lowest landing.
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Q9.The leveling accuracy of an elevator (stopping within a certain distance of the floor) is most directly adjusted by:
A.Adjusting brake spring tensionB.Modifying the slowdown and stop positions in the controller or adjusting the vane/inductor position in the hoistwayC.Changing the counterweight balanceD.Adjusting the governor tripping speed✓B. Modifying the slowdown and stop positions in the controller or adjusting the vane/inductor position in the hoistwayExplanation: Floor leveling accuracy is controlled by the positions of hoistway inductors, vanes, or magnets that signal the controller to begin slowdown and then stop at the landing level. Modern controllers allow software adjustment of stopping position.
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Q10.ASME A17.1 requires that elevator hoistway doors be kept in good repair, with self-closing force not exceeding:
A.5 poundsB.30 poundsC.50 poundsD.No limit — maximum force depends on door size✓B. 30 poundsExplanation: ASME A17.1 Rule 2.11.8.2 limits hoistway door closing force to 30 pounds and the kinetic energy of the closing door to 2.5 ft-lbs maximum. This prevents doors from injuring passengers who are caught by a closing hoistway door.
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