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Elevator Mechanic Exam

Maintenance, Testing & Inspection Practice Questions

120 practice questions with detailed explanations — aligned to the Elevator Mechanic Exam.

Master Maintenance, Testing & Inspection to boost your score on the Elevator Mechanic Exam. Each question below mirrors the style and difficulty of real exam questions, complete with detailed explanations so you understand the why behind every answer. Work through all 120 questions, review any that trip you up, and use the related topics below to round out your preparation.

  1. Q1.ASME A17.1 requires a full-load, full-speed safety test on a traction elevator at a maximum interval of:

    A.6 months
    B.Annually
    C.Every 5 years
    D.Every 3 years
    CEvery 5 years

    Explanation: ASME A17.1 (and most state codes adopting it) requires a Category 5 (full-load safety test) at 5-year intervals for most traction elevators. Category 1 tests (no-load safety operation test) are performed annually. Category 3 (governor and safety test without load) may be required at different intervals. Always verify local jurisdiction requirements, as some states have different intervals.

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  2. Q2.When performing leveling adjustment on a traction elevator that is stopping 2 inches above the landing, the FIRST step is to:

    A.Adjust the slowdown distance in the controller
    B.Review and diagnose the cause — check slowdown switches, encoder feedback, and controller settings
    C.Add weight to the counterweight
    D.Tighten the hoist ropes
    BReview and diagnose the cause — check slowdown switches, encoder feedback, and controller settings

    Explanation: Mis-leveling (stopping above or below the landing) can be caused by multiple factors: incorrect slowdown switch position, encoder/tachometer feedback errors, controller parameter settings, worn brake, or worn ropes causing rope stretch. The proper approach is diagnosis first — identify the root cause before making adjustments. Adjusting slowdown switches without understanding the cause may mask underlying problems.

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  3. Q3.A buffer test on a traction elevator requires the car to strike the buffer at:

    A.Rated speed with rated load
    B.115% of rated speed with no load (for solid buffers) or rated load (for oil buffers)
    C.Half the rated speed to protect the buffer
    D.The governor trip speed with rated load
    B115% of rated speed with no load (for solid buffers) or rated load (for oil buffers)

    Explanation: Buffer tests vary by buffer type. For oil (hydraulic) buffers (required for elevators above 200 FPM), the test is performed at rated speed with rated load. The buffer must return to its extended position within 90 seconds. Solid (spring/polyurethane) buffers are used on lower-speed elevators. Always consult ASME A17.1 and the buffer manufacturer's specifications for the specific test requirements.

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  4. Q4.When should the governor rope on a traction elevator be replaced?

    A.Every 5 years regardless of condition
    B.When inspection reveals broken wires exceeding the limits in ASME A17.1 or manufacturer specification, or after the rope has activated the safety
    C.At every annual inspection
    D.Only when the rope elongates more than 10%
    BWhen inspection reveals broken wires exceeding the limits in ASME A17.1 or manufacturer specification, or after the rope has activated the safety

    Explanation: Governor ropes should be replaced when wire breaks exceed the code limits (typically 6 broken wires in one rope lay or 3 in one strand), after any safety trip activation, or when corrosion, kinking, or wear is evident. Continued use of a rope that has activated a safety creates fatigue concerns.

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  5. Q5.Elevator guide rail lubrication is critical because:

    A.Rails must be lubricated to allow governor rope movement
    B.Proper lubrication reduces guide shoe wear, prevents rail corrosion, and ensures smooth car travel
    C.Dry rails are required for safety device operation on some models
    D.Lubrication is only required on hydraulic elevators
    BProper lubrication reduces guide shoe wear, prevents rail corrosion, and ensures smooth car travel

    Explanation: Rail lubrication reduces friction between guide shoes (or rollers) and the rails, extending guide shoe life, preventing rail corrosion, and ensuring smooth, quiet car travel. However, safeties require clean, unlubricated sections of rail in some designs.

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  6. Q6.Before entering an elevator pit, a mechanic must first:

    A.Call the building superintendent for access
    B.Operate the pit stop switch to disconnect power and verify the car is on a buffer or blocked from descent
    C.Post a sign on the ground floor door
    D.Remove the elevator from automatic service at the controller only
    BOperate the pit stop switch to disconnect power and verify the car is on a buffer or blocked from descent

    Explanation: Entering the pit requires operating the pit stop switch (which removes power to the drive) and verifying safe conditions. ASME A17.1 requires the pit stop switch to be operated before accessing the pit, preventing the car from descending onto the worker.

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  7. Q7.A periodic oil sample analysis on a hydraulic elevator helps identify:

    A.The need for governor adjustment
    B.Contamination, moisture, oxidation, or metal particles in the hydraulic oil that indicate system wear or failure
    C.Whether the muffler needs replacement
    D.Oil level in the machine room
    BContamination, moisture, oxidation, or metal particles in the hydraulic oil that indicate system wear or failure

    Explanation: Oil analysis detects contamination (water, metal particles from pump wear, bacterial growth), oxidation products, and viscosity changes. Early detection allows preventive maintenance before a component failure occurs.

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  8. Q8.During an elevator safety test, the car is run into the buffers at rated speed with rated load. What is being verified?

    A.The door reopening device
    B.That the buffer absorbs the impact within code-specified deceleration limits and the car stops without bottoming out the buffer
    C.That the counterweight clears the pit floor
    D.That the governor trips at the correct overspeed
    BThat the buffer absorbs the impact within code-specified deceleration limits and the car stops without bottoming out the buffer

    Explanation: Buffer tests (required periodically under ASME A17.1) verify that the buffer absorbs kinetic energy within the deceleration limits specified by code, ensuring passenger safety in a worst-case scenario where the car travels past the lowest landing.

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  9. Q9.The leveling accuracy of an elevator (stopping within a certain distance of the floor) is most directly adjusted by:

    A.Adjusting brake spring tension
    B.Modifying the slowdown and stop positions in the controller or adjusting the vane/inductor position in the hoistway
    C.Changing the counterweight balance
    D.Adjusting the governor tripping speed
    BModifying the slowdown and stop positions in the controller or adjusting the vane/inductor position in the hoistway

    Explanation: Floor leveling accuracy is controlled by the positions of hoistway inductors, vanes, or magnets that signal the controller to begin slowdown and then stop at the landing level. Modern controllers allow software adjustment of stopping position.

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  10. Q10.ASME A17.1 requires that elevator hoistway doors be kept in good repair, with self-closing force not exceeding:

    A.5 pounds
    B.30 pounds
    C.50 pounds
    D.No limit — maximum force depends on door size
    B30 pounds

    Explanation: ASME A17.1 Rule 2.11.8.2 limits hoistway door closing force to 30 pounds and the kinetic energy of the closing door to 2.5 ft-lbs maximum. This prevents doors from injuring passengers who are caught by a closing hoistway door.

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